Place: London , Istanbul , Kuwait ,Amman
May 15 - May 19\ 2022 : Amaan
May 15 - May 19\ 2022 : London
Oct 10—Oct 14 \ 2022 : Istanbul
Oct 10—Oct 14 \ 2022 :Kuwait
May 15 - May 19\ 2022 : London
October 10 - October 14 \2022 : Istanbul
June27 - July 01\ 2022 :London
Introduction
Asset, Maintenance, Reliability and Asset Management Best Practices are critical for every successful individual and company. It is the job of the maintenance professional to optimize the maintenance effort using a structured and systematic approach. This training course covers all the fundamentals of Maintenance, Reliability and Asset Management that a suitably qualified professional would be expected to carry out during his duty starting with the first steps and building up in a stair case fashion to a fully functional maintenance organization.
Individuals exposed to this training will develop new insights into international best practices. They will learn why the best companies in the world see Maintenance management as the key to delivering the right quality product at the lowest costs. Technical knowledge is key to effective control and peer respect within any maintenance organization; when this is achieved personal satisfaction follows. This seminar will give the delegate the required level of technical knowledge and skill to achieve that personal satisfaction.
On completion of this seminar the delegate will be able to critically analyze the methodologies employed within the organization and instigate improvements where required.
This training course will feature:
Ü Fundamentals of maintenance, reliability and asset management
Ü Reliability modeling and failure modes for rotating and stationery machinery
Ü Learning from major failures
Ü Condition based maintenance technologies
Ü Selection of appropriate maintenance strategies in asset management
Ü Financial Concepts of Costs, Capital, Profit and Return On Investment
Ü The Model for Asset Healthcare
Ü Cost Impact of Equipment Failure and Degradation
Ü Proactive Practices and Tools to Reduce Maintenance Costs
Ü Failure Analysis to Focus Cost Reduction Efforts
Ü Work Management to Improve Resource Efficiency
Objectives
Ü A solid understanding of Maintenance optimization best practice techniques
Ü An understanding of a range of equipment failures and their implications to the operational organization.
Ü The ability to design a maintenance plan for the upkeep and maintenance inspections of static and rotating plant.
Ü A practical approach to developing an action plan to utilize these technologies in their own areas of responsibility, fitting them into the overall maintenance strategy, and measuring benefits
Ü Integration of Reliability Centered Maintenance (RCM), Total Productive Maintenance (TPM) and Condition Based Maintenance (CBM)
Ü Reduce resource costs through efficient work management practices
WHO SHOULD ATTEND?
It is highly recommended that maintenance, reliability, engineering and technical support staff including leadership and management to attend this training seminar. Also, including:
Ü Maintenance supervisors and superintendents
Ü Reliability Engineers
Ü Maintenance Team Leaders and Managers
Ü Operations Team Leaders and Managers
Ü Operational professionals who are interested in maintenance reliability and asset management
Ü Safety and integrity professionals
Course Methodology
The course uses self-assessments and a wide mix of business cases that promote healthy discussions around the importance of managing multiple tasks, deadlines and priorities. Participants will benefit from role plays covering workplace challenges related to handling tasks, deadlines and priorities. They will learn how to deal with conflicts that may arise as a result. Interactive team exercises are also used with each team presenting their findings and comments.
This interactive training course includes the following training methodologies as a percentage of the total tuition hours:
Pre and Post Test
OUTLINE
Failure of Machines and Inspection Based Failure Analysis - Causes of Machinery Failure in Rotating Equipment
Ü Cavitation in Pumps
Ü Tripping of Turbines
Ü Surging in Compressors
Ü Wear Mechanisms: Fatigue, Fretting, and Corrosion
Ü Fundamental Machine Problems: Balance Problems, Alignment Problems, Machinery Mounting Problems
Ü Fundamentals of Maintenance and Asset Management
DAY 2:
Failure Analysis and Reliability
Ü Elementary Statistics and Standards
Ü Reliability Models
Ü Learning from Major Failures Case Studies in Process Industries
Ü Learning from Major Failures Case Studies in Oil and Gas Industries
Ü Root Cause Analysis and Extractions of Specific and Generic Lessons
Ü Reflection on Why Systems Fail
DAY 3:
Statistical Failure Analysis and Reliability
Ü Further Reliability Definitions and Standards
Ü Examples of the Planning Process.
Ü Hazard Function and Bath Tub Curve
Ü Weibull Analysis
Ü Case Studies from Rotating Equipment
Ü Case Studies of Major Failures in other Industries
DAY 4 :
Condition Based Maintenance
Ü General Purpose CBM
Ü The P-F Curve
Ü Principles of Vibration Monitoring
Ü Thermal Monitoring
Ü Acoustic Emission
Ü Lubricant Monitoring
DAY 5 :
Decision Analysis in Asset Management
Ü Main Criticism of Existing Management of
Computerized Maintenance Systems
Ü The Asset Management Framework
Ü The Decision-Making Grid Approaches
Ü Selection of Appropriate Maintenance
Strategies
Ü Integration of RCM, TPM, and CBM Approaches
Schedule:
08:30 – 10:15 First Session
10:15 – 10:30 Coffee Break
10:30 – 12:15 Second Session
12:15 – 12:30 Coffee Break
12:30 – 14:00 Third Session
Fees:
The Fee for the seminar, including instruction materials, documentation, lunch, coffee/tea breaks & snack is:
5,250 USD$