Reliability Centered Maintenance (RCM) for Drainage Networks Operation & Maintenance
June 18—June 22 \ 2023 : Dubai
Introduction
RCM is one of the most powerful Maintenance and Reliability improvement processes out there. The name Reliability Centered Maintenance lends itself to a process that’s used to develop an optimized proactive maintenance program – and it is. But RCM can be used to formulate scores of solutions that reach far beyond maintenance.
When organizations take full advantage of RCM’s powerful principles, non-maintenance solutions can be identified including (but certainly not limited to) things like: Equipment redesigns, new or modifications to operating procedures, updates or additions to technical publications, new or modifications to training programs, supply changes, troubleshooting procedures, and so much more.
Objectives
At the end of this course the participants will be able to:
Þ Basics of Reliability Centered Maintenance (RCM)
Þ The importance of Reliability Centered Maintenance (RCM)
Þ Steps of a successful RCM process
Þ Learn how to use RCM to improve Asset and Equipment Reliability
Þ Cause and Effect Analysis
Þ Principles of FMEA and Failure Modes, Effects, & Criticality Analysis (FMECA)
Þ Condition Based Maintenance (CBM)
Þ Preventive Maintenance
Þ Maintenance optimization
Þ RCM Decision Diagram
Þ Failure Management Strategies
Þ Reliability-Centered and Other Maintenance Management Best Practices
WHO SHOULD ATTEND?
Þ This course is designed for acquisition professionals, Logistic engineers and managers, system engineers, analysts, plant engineers, facilities engineers, maintenance and operation professionals, capital project managers, asset owners and employees with little or no Reliability Centered Maintenance (RCM) experience. The course is also useful for those who have experience with RCM but have never had any formal training on the standard.
Course Methodology
The course uses self-assessments and a wide mix of business cases that promote healthy discussions around the importance of managing multiple tasks, deadlines and priorities. Participants will benefit from role plays covering workplace challenges related to handling tasks, deadlines and priorities. They will learn how to deal with conflicts that may arise as a result. Interactive team exercises are also used with each team presenting their findings and comments.
Each module covers different aspects of using Game-Based Learning and Gamification in education. Coursework will incorporate your existing knowledge and experience and provide helpful learning environment with a good mix of theoretical and practical knowledge. On all outlines will apply Skills for Game-Based Learning and Gamification and practiced in hands-on, collaborative way within an international group setting.
This interactive training course includes the following training methodologies as a percentage of the total tuition hours:
- 30% Lectures, Concepts, Role Play
- 30% Workshops & Work Presentations, Techniques
- 20% Based on Case Studies & Practical Exercises
- 20% Videos, Software & General Discussions
Pre and Post Test
Outline
DAY 1:
Introduction to Reliability Centered Maintenance
Þ Basics of Reliability Centered Maintenance (RCM)
Þ What are the principles behind Reliability Centered Maintenance (RCM)?
Þ What RCM Achieves
Þ RCM and Functional Failures
Þ Applying the RCM Process
Þ Asset Hierarchies and Functional Block Diagrams
Þ Concepts behind Failure Modes and Effects Analysis (FMEA)
Þ Failure Consequences
Þ Failure Finding
Þ Actuarial Analysis and Failure Data
Þ Maintenance Strategies and Practices
DAY 2:
Role of Maintenance
Þ Maintenance Types
Þ Reactive Maintenance
Þ Proactive Maintenance
Þ Preventive Maintenance
Þ Proactive Maintenance
Þ Asset or equipment performance standards
Þ Analysis of events that cause each failure
Þ Tools and methods to proactively to prevent or diminish the consequence of the failure
Þ Risk based maintenance vs. reliability centered maintenance
Þ Predictive Tasks
Þ Predictive and condition-based maintenance
Þ Run-to-failure (RTF)
Þ Planning and scheduling
Þ Reliability Centered Maintenance (RCM) Process Steps
DAY 3:
Steps in the RCM process
Þ Assessment criteria for RCM
Þ Overview of SAE JA1011
Þ Evaluation Criteria for Reliability-Centered Maintenance (RCM) Processes
Þ Identify System Functions
Þ Identify Failure Modes
Þ Identify Failure Causes
Þ Identify Effects of Failure
Þ Identify Consequences of Failure
Þ How a failure mode would pose a threat to the safety of operators or the environment
Þ Determine Preventative Tasks
Þ Identify Alternatives:
Þ The RCM process primary phases
Þ Decision
Þ Analysis
Þ Outcomes and Feedback
Þ Performing maintenance and inspection tasks
Þ Achieving regulatory compliance
Þ Identifying the hazards
Þ Determining efficient and effective ways to mitigate intolerable risks
Þ Validating, implementing, and executing the mitigation tasks
Þ Implementing RCM and Best Recommendations
Day 4 :
Impact of Human Error
Þ Risk Management and Assessment
Þ Condition Monitoring
Þ Optimizing Maintenance
Þ RCM process with some examples
Þ The RCM Decision Diagram
Þ Analytical tools
Þ Role of culture and leadership in RCM
Þ Workshops and Practical Exercises
Day 5 :
Predictive Maintenance Planning and Management
Þ Learn how predictive maintenance differs from
the strategies such as reactive and preventive maintenance.
Þ Walk through the predictive maintenance workflow steps
such as acquiring and preprocessing data, feature extraction,
and training machine learning models.
Þ Extracting Condition Indicators with Machine Learning
Þ Learn how to extract distinctive features from your data
and train machine learning models with the extracted features
for classifying different fault types.
Þ Estimating Remaining Useful Life with Excel
Fees:
The Fee for the seminar, including instruction materials, documentation, lunch, coffee/tea breaks & snack is:
4,250 USD$
Schedule:
08:30 – 10:15 First Session
10:15 – 10:30 Coffee Break
10:30 – 12:15 Second Session
12:15 – 12:30 Coffee Break
12:30 – 14:00 Third Session